Operator

"FIRST YEAR - In the first year, the contents covered are safety aspects related to trade,
familiarization with automobile systems and components, vehicle engine components, and
basic automobile manufacturing process such as basic fitting operation (marking, filling, sawing,
chiseling, drilling tapping & grinding), basic brazing/welding operation using Gas, MIG& ERW
(but joint, lap joint, T-joint), basic blanking & stamping operations (sheet metal work), basic
surface preparation painting work, basic vehicle assembly and basic vehicle inspection & testing
process. This year also covers practical training starting with practice with tools & measuring
instruments viz. Vernier calliper, micrometer, height gauge, dial gauge, slip gauge, feeler gauge,
go-no go gauges etc. This is followed by on job training in practice in press shop (blanking &
stamping), fabrication & weld shop, paint shop, casting, machine shop, and different assembly
lines including line inspection and final testing.
SECOND YEAR - In this year, the job covers installation of vehicle interior components and
assembling engine, power train components, suspension and brake assembly. This is followed
by installation of Final line assembly and under body components. The final year course also
covers automobile pollution, testing and measures to control vehicular pollution, function of
automation in manufacturing & automation components. Trainer also learns the Quality control
and inspection & testing process in an automobile company which includes on-line stage
inspection to final inspection & testing of completely assembled vehicles."